Manufacturer of soldering tips · Dongguan, China

XANJOPrecision Technology

Products · Robotic & cartridge

Cartridges for machines that repeat the same joint ten thousand times.

Automatic soldering lives or dies on repeatability. A cartridge that is 0.05 mm off centre changes the joint height on every cycle, so these three series are built around shaft straightness, concentricity and batch-to-batch consistency rather than shape alone.

Series
3UNIX / Apollo / DVAP
Geometries
74in this family
Concentricity
±0.05 mmground and checked
Minimum order
20 pcsper geometry
Robotic soldering cartridges with long shafts for automatic soldering machines
Robotic & cartridge tips family · product sheet

Start here

The machine repeats what the cartridge allows it to repeat.

Definition: A robotic cartridge is a long-shaft soldering tip that mounts in the head of an automatic machine. The shaft locates the tip in the holder; the working face delivers solder and heat; the distance between the two sets the joint height for every cycle.

In a manual iron, a small misalignment is corrected by the operator's wrist. In a robotic cell there is no wrist: the cartridge is clamped in a holder and the machine repeats the same motion until the tip wears out. Any run-out in the shaft becomes a run-out in the joint, and any variation in shaft length becomes a variation in solder height.

We grind the shaft and the seat on the same set-up, hold concentricity to ±0.05 mm, and measure a sample from every batch. The dimension report travels with the goods, so a replacement batch can be compared with the batch it replaces instead of being assumed equivalent.

Selection

From the joint to a code.

Start with what the joint needs, not with the part number you last bought. The codes below are examples within the series, not the only options.

Joint or taskFaceExample codeWhy
Repeated through-hole jointChiselUNIX P2D-N / Apollo DSStable face, repeatable height
Drag over a rowBladeUNIX L12DVAP / Apollo DCSLine contact along the row
Fine padConicalUNIX P1V10-23Small face, low mass
Recessed jointBentUNIX L2D-N / Apollo DNReach without rotating the head
Large lugWide chiselApollo SG40PAD10Heat before the lug sinks it
Connector shellBlade, longL16DVAPAccess past the housing

Face width and reach still have to be checked against the board or the holder. Send the dimensions and we will narrow the table to two or three codes.

Compatibility

Series, machines and what to check.

SeriesFitsNote
UNIXUNIX P / L series holdersShaft clamp
ApolloApollo RDD / DS / DCS holdersSet-screw or clamp
DVAPDVAP L / P series holdersConfirm shaft length

Model names describe the machine a part fits. XANJO replacement parts are independent parts, not original equipment manufacturer parts.

Questions we are asked

Fitting, drawings and ordering.

How do I specify a robotic cartridge?

Give the machine model, the holder type and the part number you use now. If the number is unknown, send the shaft diameter, the shaft length and a photograph of the working face. Those four facts are enough to identify the series and shortlist the geometry.

Why does concentricity matter more than on a hand tip?

Because the machine cannot correct for it. A hand tip that is slightly off centre is adjusted by the operator; a cartridge that is off centre tilts the face by the same amount on every joint, which changes the contact area and the solder height.

Can I mix UNIX and Apollo cartridges in one machine?

Only if the holder accepts both shaft patterns. The two series are different interfaces; the machine model and holder decide which one fits. We confirm against the holder drawing before quoting.

Are these original manufacturer parts?

No. XANJO makes independent replacement cartridges. UNIX and Apollo describe the machine interface, DVAP describes the cartridge family; the names are used only to explain compatibility.

Send the machine model. We’ll send the drawing.

A model number, a holder photograph or an old part is enough. You get the series, the geometry shortlist and the published dimensions within one working day.